Black Decker Work Light 90518422 User Manual

SL202B_ManualEN_050107.qxp 5/1/2007 4:15 PM Page i  
V-2 MILLION POWER SERIES SPOTLIGHT  
INSTRUCTION MANUAL  
Catalog Number SL202B  
Thank you for choosing Black & Decker!  
to register your new product  
BEFORE RETURNING THIS PRODUCT  
FOR ANY REASON PLEASE CALL  
1-800-544-6986  
BEFORE YOU CALL, HAVE THE CATALOG No, AND DATE CODE  
AVAILABLE. IN MOST CASES, A BLACK & DECKER REPRESENTATIVE  
CAN RESOLVE THE PROBLEM OVER THE PHONE. IF YOU HAVE A  
SUGGESTION OR COMMENT, GIVE US A CALL. YOUR FEEDBACK IS  
VITAL TO BLACK & DECKER.  
TO REDUCE THE RISK OF INJURY, THE USER MUST READ AND  
UNDERSTAND THE INSTRUCTION MANUAL  
SAVE THIS MANUAL FOR FUTURE REFERENCE.  
Cat. # SL202B  
May ’07  
Form # 90518422  
Copyright © 2007 Black & Decker  
Printed in China  
 
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• EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be  
sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in  
line voltage resulting in loss of power and overheating. The following table shows the correct size to use  
depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the  
gage number, the heavier the cord.  
SAFETY GUIDELINES / DEFINITIONS  
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.  
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.  
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.  
CAUTION: Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided,  
may result in property damage.  
RISK OF UNSAFE OPERATION. When using tools or equipment, basic safety precautions should always be  
followed to reduce the risk of personal injury. Improper operation, maintenance or modification of tools or  
equipment could result in serious injury and property damage. There are certain applications for which tools and  
equipment are designed. Black & Decker strongly recommends that this product NOT be modified and/or used for  
any application other than for which it was designed. Read and understand all warnings and operating  
instructions before using any tool or equipment.  
IMPORTANT SAFETY INSTRUCTIONS  
WARNING: This product or its power cord contains lead, a chemical known to the State of California to cause  
cancer and birth defect or other reproductive harm. Wash hands after handling.  
FOR HOUSEHOLD USE ONLY  
INSTRUCTIONS PERTAINING TO RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS  
WARNING – WHEN USING ELECTRICAL APPLIANCES, BASIC PRECAUTIONS SHOULD ALWAYS BE  
FOLLOWED, INCLUDING THE FOLLOWING:  
A) READ THE INSTRUCTIONS BEFORE USING THE APPLIANCE.  
B) TO REDUCE THE RISK OF INJURY, CLOSE SUPERVISION IS NECESSARY WHEN AN APPLIANCE IS USED  
NEAR CHILDREN.  
C) USE ONLY ATTACHMENTS RECOMMENDED OR SOLD BY THE MANUFACTURER.  
D) DO NOT USE OUTDOORS.  
E) TO REDUCE THE RISK OF ELECTRICAL SHOCK, DO NOT PUT SPOTLIGHT IN WATER OR OTHER LIQUID. DO  
NOT PLACE OR STORE APPLIANCE WHERE IT CAN FALL OR BE PULLED INTO A TUB OR SINK.  
F) ALWAYS UNPLUG BEFORE REPLACING THE LAMP. ONLY REPLACE BULB WITH TYPE RATED 6 VOLT, H3 55  
WATT QUARTZ HALOGEN.  
G) USE ONLY THE CHARGER SUPPLIED BY THE MANUFACTURER TO RECHARGE.  
H) IF AN EXTENSION CORD IS USED:  
1. The marked rating of the detachable power supply cord or extension cord should be at least as great as the  
electrical rating of this appliance.  
2. The cord should be arranged so that it will not drape over the countertop or tabletop where it can be  
tripped over, snagged, or pulled on unintentionally (especially by children).  
3. The extension cord should be kept dry and off the ground.  
4. Do not clean this appliance with a water spray or the like.  
WARNING: TO REDUCE THE RISK OF ELECTRIC SHOCK:  
Do not plug in a power supply without the bulb lens and cover in place.  
WARNING: FIRE HAZARD: Never contact combustible material to the lens and never tape or tie the switch in  
the on position.  
CAUTION: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:  
• All halogen lights give off heat:  
– Do not touch lens while operating.  
– Keep combustibles away from spotlight lens. Extreme heat can cause fires.  
– Never place the light face-down on any surface when lit.  
• Never look directly into the light or shine the light into another person’s eyes.  
• Keep sharp objects away from lens — it is glass and can break.  
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• Do not immerse spotlight in water.  
• Do not drop or throw spotlight. It contains glass and a sealed lead acid battery.  
• Only replace bulb with type indicated in specifications (6 volt, H3 55 watt quartz halogen).  
• Use only with AC or DC charging adapters that are provided with unit. Plug in the charging adapter at the  
spotlight first, then plug into the charging source.  
• Do not overcharge:  
– AC recharge up to 30 hours maximum.  
– DC recharge up to 4 hours maximum.  
• NEVER ATTEMPT TO USE THE AC CHARGER AND DC CHARGING PORT SIMULTANEOUSLY.  
• After charging/recharging, disconnect charging adapter or extension cord and wait 5 minutes before use.  
• Do not crush, cut, pull or expose charging adapter cords to extreme heat.  
• Position charging adapter cords so they do not become entangled or become a safety hazard. Keep charging  
adapter cords away from sharp edges.  
• Use in a dry location only.  
• Do not open body casing. There are no user-serviceable parts inside.  
• To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting from the  
120 Volt AC Charger.  
• Do not attempt to charge the unit if the 120 Volt AC Charger plug is damaged – return the unit to manufacturer  
for repair.  
WARNING: TO REDUCE THE RISK OF INJURY:  
• Follow these instructions and those published by the manufacturer of any equipment you intend to use with this  
unit. Review cautionary markings on these products.  
SAVE THESE INSTRUCTIONS  
INTRODUCTION  
Thank you for choosing the Black & Decker® V-2 Million Power SeriesSpotlight. Please read this guide  
carefully before use to ensure optimum performance and to avoid damage to the unit.  
FEATURES  
• Powerful, focused quartz halogen beam  
• LED area lights  
• Protective rubber safety guard (bezel) around lens  
• Rubber safety cap protects battery compartment  
• Comfortable pistol grip and lanyard  
• Battery Status LED Indicator  
• UL listed, built-in 120 volt AC charger that works with a standard household extension cord (not included)  
• 12 volt DC charging adapter included  
• Rechargeable, non-spillable, sealed lead acid battery  
AREA LIGHT  
ON/OFF PUSHBUTTON  
RUBBER BEZEL  
BATTERY STATUS LED  
INDICATOR  
LED AREA LIGHTS  
120 VOLT AC CHARGER  
(BACK OF UNIT)  
QUARTZ HALOGEN BULB  
TRIGGER LOCK OFF  
PISTOL GRIP HANDLE  
ON/OFF TRIGGER  
DC CHARGING  
PORT  
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CHARGING/RECHARGING THE SPOTLIGHT  
This unit is shipped in a partially charged state. Charge unit BEFORE first use using the 120 Volt AC Charger for  
20-30 hours or until the green Battery Status LED flashes. Charge after each use until green LED flashes.  
Charging/Recharging Using the 120 Volt AC Charger and a Standard Household  
Extension Cord (not included)  
Plug a standard North American 120 volt AC extension cord (not included) into the 120 Volt AC Charger on the  
back of the unit.  
BATTERY STATUS LED  
INDICATOR  
BUILT-IN 120V AC  
CHARGER  
Make sure the Spotlight is OFF (the Trigger Lock is in the OFF position and the Trigger is not depressed).  
Charge until the Battery Status LED Indicator green LED flashes (approximately 20-30 hours). DO NOT CHARGE  
FOR LONGER THAN 30 HOURS.  
Charging/Recharging Using the 12 Volt DC Charging Adapter  
Plug the barrel tip of the supplied 12 Volt DC Charging Adapter into the 12 Volt DC Charging Port.  
12 VOLT DC CHARGING  
PORT  
12 VOLT DC CHARGING ADAPTER  
Insert the 12 volt DC plug end into the accessory outlet of your vehicle or other 12 volt DC power source.  
Make sure the Spotlight is OFF (the Trigger Lock is in the OFF position and the Trigger is not depressed).  
Charge until the Battery Status LED Indicator green LED lights when the LED AREA LIGHTS pushbutton is pressed  
(approximately 3-4 hours). DO NOT CHARGE FOR LONGER THAN 4 HOURS.  
Make sure the DC source (jump-starter, battery pack, vehicle accessory outlet, etc.) is 12 volt DC and is able to  
supply at least one half amp at 12 volt DC for 8 hours. This means a battery pack should be charged with at least  
4 amp hours capacity.  
Note: When using a vehicle’s 12 volt DC accessory outlet as a charging source, be aware that some vehicles  
require you to turn on the ignition to power the accessory outlet.  
WARNING: NEVER ATTEMPT TO USE THE AC CHARGER AND DC CHARGING PORT SIMULTANEOUSLY.  
OPERATING INSTRUCTIONS  
Operating the Spotlight  
1. Disconnect from charger.  
ON/OFF  
2. The ON/OFF trigger is located in the front of the  
TRIGGER  
pistol-grip handle of the spotlight.  
TRIGGER  
LOCK OFF  
3. To turn the spotlight ON, squeeze the trigger.  
4. To turn OFF the spotlight, release the trigger.  
Note: The ON/OFF trigger can be locked in the OFF position using the trigger lock OFF switch on the side of the  
unit.  
Operating the LED Area Lights  
The ON/OFF pushbutton for the LED Area Lights is located on the top of the Spotlight.  
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Using the Built-In Carry Lanyard  
The Carry Lanyard may be used to store or carry the Spotlight. Adjust the slide on the cords to keep the Lanyard  
secure around the supporting object.  
CARE AND MAINTENANCE  
All batteries lose charge with time, especially when they are warm. Recharge the unit every two months when not  
in frequent use, preferably using the 120 volt AC method.  
Never submerge the unit in water. If the unit gets dirty, gently clean the outer surfaces of the spotlight unit with a soft  
cloth moistened with a mild solution of water and detergent.  
The quartz halogen bulb is the only user-replaceable part in the Spotlight. Periodically inspect the condition of  
adapters, connectors and wires. Contact Technical Support toll-free at 1-800-544-6986 to replace any components  
that have become worn or broken.  
Spotlight Bulb Replacement  
To replace the bulb, you will need a small Phillips screwdriver and a 12 volt H3 75 watt replacement bulb. During  
installation, avoid touching the glass part of the bulb. Bulb life may be shortened by installing a bulb with dirt or  
fingerprints on it. The bulb can be wiped clean with a cloth moistened with alcohol.  
QUARTZ HALOGEN BULB  
RUBBER  
END CAP  
TRIGGER  
SWITCH  
REFLECTOR  
RUBBER  
“O” RING  
TRIGGER (OFF)  
LOCK  
RETAINING RING  
RUBBER BEZEL COVER  
1. Disconnect the unit from any charging adapters.  
2. Push the rubber bezel forward toward the front of the spotlight to reveal two small Phillips screws in the  
retaining ring.  
3. Using the screwdriver, remove (counterclockwise) the two screws. Set them aside.  
4. Lift off the retaining ring, glass lens and rubber “O” ring and set them aside.  
5. Carefully remove the reflector and bulb assembly.  
HAIRPIN RETAINING  
WIRES  
PHILLIPS  
HEAD  
SCREWS  
BULB  
REFLECTOR  
6. Disconnect the bulb wire from the red power wire.  
7. Unsnap the hairpin retaining wires from the reflector’s flange.  
8. Using the screwdriver, loosen the retaining screw to remove the bulb from the reflector (no need to  
completely remove this screw).  
9. Lift out the bulb and detach wire.  
10. Insert the replacement bulb into the reflector’s flange.  
11. Put back and secure the hairpin retaining wires.  
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12. Connect the bulb power wire to the red power wire.  
13. Tighten the retaining screw on the flange.  
14. Place the reflector in position in the body of the spotlight.  
15. Replace the rubber “O” ring in the groove around the perimeter of the reflector.  
16. Replace glass and retaining ring so the screw holes are aligned.  
17. Secure retaining ring with two screws.  
18. Replace rubber bezel.  
19. Operate switch to ensure proper operation of spotlight.  
WARNING: To reduce the risk of electric shock, replace bulb with 12 volt H3 75 watt only.  
Battery Replacement/Disposal  
Battery Replacement  
The battery should last the service life of the unit. Contact Technical Support toll-free at 1-800-544-6986 for any  
information you may need.  
Safe Battery Disposal  
Contains a maintenance-free, sealed, non-spillable, lead acid battery, which must be disposed of  
properly. Recycling is required, contact your local authority for information. Failure to comply with  
local, state and federal regulations can result in fines, or imprisonment.  
WARNINGS:  
• Do not dispose of the battery in fire as this may result in an explosion.  
• Before disposing of the battery, protect exposed terminals with heavy-duty electrical tape to prevent shorting  
(shorting can result in injury or fire).  
• Do not expose battery to fire or intense heat as it may explode.  
• For more information on recycling this battery, call toll-free (877) 288-7722.  
12 Volt DC Charging Adapter Plug Fuse Replacement  
The fuse in the plug end of the 12 Volt DC Charging Adapter protects the adapter’s charging circuit. If the 120 Volt AC  
Charger operates, but the DC charging adapter does not, then this fuse may be opened (blown).  
To replace the fuse:  
1. Unscrew the end cap of the DC plug (counterclockwise).  
2. Remove spring center contact and fuse.  
3. Check fuse with a continuity checker.  
4. If blown, locate a replacement 8 amp/250 volt fuse.  
5. Replace the fuse, spring, contact and end cap.  
6. Screw end cap clockwise until it is finger tight – DO NOT OVER-TIGHTEN.  
7. Test for proper operation of the 12 Volt DC Charging Adapter.  
TROUBLESHOOTING  
The Battery Status Indicator LED Does Not Light When Charging  
1. Check connection to the 120 Volt AC Charger or 12 Volt DC Charging Port.  
2. Check connection to AC or DC power source.  
3. Confirm there is a functioning AC or DC current.  
Unit Will Not Operate  
1. The Spotlight will not operate when charging. Be sure all adapters are disconnected before  
Spotlight use.  
2. If you suspect the bulb is blown, check the filament. If the filament is coiled and unbroken, the  
bulb is not blown. If bulb is blown, replace it.  
3. The battery may be completely discharged. Charge the unit following the directions on page 3.  
4. If the Spotlight does not operate after recharging as directed, contact Technical Support toll-free  
at 1-800-544-6986.  
For assistance with your product, visit our website www.blackanddecker.com for the location of the service  
center nearest you or call the BLACK & DECKER help line at 1-800-544-6986.  
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Accessories  
Recommended accessories for use with your tool are available from your local dealer or authorized service center.  
If you need assistance regarding accessories, please call: 1-800-544-6986.  
WARNING: The use of any accessory not recommended for use with this tool could be hazardous.  
SERVICE INFORMATION  
All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and  
reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts,  
contact the Black & Decker location nearest you. To find your local service location, refer to the yellow page  
directory under "Tools–Electric" or call: 1-800-544-6986 or visit www.blackanddecker.com.  
FULL TWO-YEAR HOME USE WARRANTY  
Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship.  
The defective product will be replaced or repaired at no charge in either of two ways.  
The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased  
(provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s  
policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with  
the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.  
The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service  
Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and  
authorized Service Centers are listed under "Tools-Electric" in the yellow pages of the phone directory and on our  
This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other  
rights which vary from state to state or province to province. Should you have any questions, contact the  
manager of your nearest Black & Decker Service Center. This product is not intended for commercial use.  
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-544-  
6986 for a free replacement.  
SPECIFICATIONS  
Spotlight Bulb:  
12 volt, H3 series, 75 watt  
Battery:  
Maintenance-free, sealed lead acid,  
12 volt, 3 amp hour  
AC Charger:  
DC Plug Fuse:  
UL Listed Class 2, 12 volt DC (300 mA)  
8 A/250 V  
Imported by  
Black & Decker (U.S.) Inc.,  
701 E. Joppa Rd.  
Towson, MD 21286 U.S.A.  
Vector Products, Inc.  
4140 S.W. 30th Ave.  
Fort Lauderdale, FL 33312  
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